Ben Graybeal
Shaving Ounces to Gain Altitude - A Look into Parachute Efficiency, Exotic Materials, Forces and Unique Recovery Solutions
Friday 7/30, 7:30PM, Room B
Synopsis:
Space is becoming more attainable to amateurs. This has a large group of rocket flyers setting their sights on extreme altitudes >100k feet or even passing the Karman line. This is not an easy task and requires efficiency in every aspect of design. The easiest way to shave weight that is not critical to the accent stage of flight is to make the recovery system as light as possible. The weight saving options are already available in the sport market but are either not offered by a single vendor or simply unknown.
The greatest weight saving available to flyers are exotic materials, extremely efficient designs, and ways to replace hardware. Kevlar (lines, tapes, webbings, broadcloth), technora (lines), spectra (lines, deployment bags cloth, thread), dyne ema (lines, deployment bag cloth), and more than 6 weaves and weights of nylon broadcloth to include 0.66oz nylon ripstop are just some of the exotic materials available and can be found in the sport market. With CAD and CFD, parachute design is becoming easier in the hobby markets. These assistant softwares are already being used in the sport and amateur markets to design and manufacture some of the most efficient recovery systems the hobby has ever seen. Metal hardware has already found its way "out the door" in many aerospace and space applications, but a lack of understanding and confidence in soft goods replacements has hindered further use and development. Sport, amateur and professional projects are saving weight by switching to soft anchors and links. These are again found in the sport already in soft bulkhead anchors and soft quick links.
Bio:
I have worked in the professional aerospace, space and skydiving industries for the past 6+ years and greater than 4 years of experience as a US Army paratrooper before that. I am a FAA certified parachute rigger. My mentors include one of the original Apollo parachute engineers and the chief designer for all current US manned capsules (Boeing, SpaceX, Blue Origin, NASA) and the most recent Perseverance rover parachute. I have worked on the manufacturing and/or testing of the following parachute systems: the Boeing Starliner, Facebook Aquila, Masten lunar test article, NOAA and a recovery system for an orbital satellite delivery company. I have worked on the air/moisture barrier for the Bigelow inflatable space habitats and helped manufacture stratospheric balloons with a total volume of 1.3 million cubic feet. I have brought more designs to the sport/ hobby market than any other manufacturer and have collaborated with many other manufactures to develop parachutes. These manufacturers include; Spherachutes (Julie assisted with the assembly of a large commercial parachute that 7 was designed and cut out by me), Front Range Rocket Recovery (I have been talking and helping Steve for years and was sited in his published article in the Apogee newsletter), and Rocketman Enterprises (I helped Buddy and Ky with over 6 of their current designs and have a current royalty agreement for their use of my planform). I have made parachutes from 6 inches up to 75 feet in diameter.